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Flexural Strength Evaluation of Nonconstant Thickness Ceramic Floorings by Means of the Finite-Element Method

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International Journal of Applied Ceramic Technology

Abstract

This paper aims at evaluating the flexural strength (R) of lightened ceramic floorings using solid three-dimensional modelling and the finite-element method, establishing a new formula for the application of the international standard ISO 10545 "Ceramic Tiles." In order to achieve this objective, one reference model and 48 different relief versions were designed, which underwent a simplified computational simulation of the bending test. In accordance with the Rankine criterion, the maximal stresses of each version were calculated, as much as their distribution. Next, we correlated the results defining a new parameter called "normalized thickness," defined as the thickness that a carved tile should have to behave as a traditional flooring under flexion. This parameter allowed the adjustment of the international standard ISO 10545 to this kind of a product, facilitating their certification and therefore their real introduction in the market. Finally, thanks to the collaboration of the company Keros Ceramica S. A., it was verified that the methodology used was appropriate.